DIY Sarah

Craft, Decor, Art, Garden, and Dessert

Kitchen Floor Extravaganza

This weekend, we managed to install the entire kitchen floor. That’s over 250 square feet of 2 1/4″ flooring. It took us about 18 hours total. Not bad considering we had never done it before. We borrowed Stefan’s family’s floor nailer. Stefan has 2 old brothers (10 and 12 years older) and between the two of them and Stefan’s father, they have quite the collection of tools.

We bought the floor from Lowes. It is Bruce Maple Cappuccino in 2 1/4″.

Bruce Maple Cappuccino

$73.60 per case. We purchased 15 cases but we used just over 13 of them. We will be adding a a pantry at some point so we’ll use the remainder of the flooring on that. I love the floors. It looks just like the picture. Lots of variation. Dark but not too dark. Most of the boards were strait enough though we did have a few problem boards. Lots of length variation but heavy on the longer lengths which was really nice. Definitely a high quality product at a good price.

We started on the far wall. It made the most sense to start there because of the layout of the room. If we started anywhere else we would have had to lay flooring backwards at some point and you can’t really lay tongue and groove flooring backwards.

The dotted line is the stairs. We recently removed the ugly wall banister and the whole room has really opened up.

removed wall banister

We started on that far wall and worked our way across. It took most of friday afternoon just to get the room cleaned and prepped. Here I am doing some final nail removal.

Cleaned and Prepped

The first 2 rows of flooring have to be top nailed. There isn’t room for the floor nailer to work properly. After that, we use the floor nailer.

Floor Nailer

This great tool is an air-assisted tool. You use a specialized hammer to hit the tool and the nail is air assisted into the board. It makes for a quick and easy job. The tool has a special groove that sets on the tongue of the board and aligns the nail. Technically, you can use a finish nailer and manually align the nailer to the nail groove but we did that on a couple rows where the floor nailer didn’t fit and let me tell you, not fun. A couple downsides to the floor nailer though, at the end of the room, when you are flooring towards a wall, you have to stop using the nailer fairly early. You need hammer swinging room or you will put holes in your walls…which we did…a couple times.

Here is a good picture showing proper use of the floor nailer. I was having a little too much fun with motion shots.

Floor Nailer Use

Occassionally, a nail won’t seat properly or the hammer will slip and not drop quite enough force on the tool. In those cases you can either use a nail set to set the nail, use a crow bar to try to remove the nail, or use a trusty dremel to cut the nail off.

http://farm8.staticflickr.com/7255/6916998806_067e57563d.jpg

Watch out, it sparks!

It was a great two person job. I laid out the rows while Stefan used the nailer. It was much faster to lay out the rows and cut the ends than to nail so I also helped speed up the process by setting each board into place. That involved some gentle hammering on the ends to get each board properly seated before Stefan came by with the nailer.

After we were done, we swiffered the whole thing and laid down ram board which is a thick cardboard floor protector that you can find at Home Depot and the like. It is heavy-duty and kind of pricey but it works great.

Ram Board

There is so much dirt and debris in the rest of the house that tracking dirt around is inevitable. I’d just prefer it didn’t end up ground into our nice new floor hence, the ram board.

We also set that disgusting old stove on the cardboard form a flooring carton along with the shop vac and trash can. Watch out for those shop-vacs on new floors. After rolling around in the dirt for a month, the wheels do a number on hardwood. We keep it on the cardboard for now.

And TA-DA, a new floor. It’s so exciting to see a plan start to come together.


It still hardly looks like a kitchen but a little TLC and we’re going to have it looking good. Stay tuned! Next week: Project Back Deck part 2!

Sarah

    2 comments already | Leave your own comment

  1. 4/10/2012 | 2:16 pm Permalink

    Looks great!

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  2. 4/10/2012 | 6:17 pm Permalink

    I love it.

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